Verifying and optimizing gas chromatography processes

Gas chromatography (GC) is an important analytical technique used to separate and analyze chemical components in a mixture. Here, we provide a brief introduction to GC and discuss some of the common application challenges and mass flow/pressure solutions.

How does gas chromatography work?

The sample is first injected into the inlet of the GC, where a steady flow of an inert “carrier gas” is used to move it through a packed column. As the sample passes through the column, the various components interact with the column material. Each component elutes at a different rate, depending on how strongly it interacts with the column. The outlet of the column feeds directly into a detector that characterizes the eluted compounds based on column retention time and signal strength. Eventually, the sample and carrier gas are vented out as waste.

Constant carrier gas flow

It is critical that the GC outputs accurate, repeatable results to ensure differences between two sample injections are only due to differences in chemical

composition. It is therefore imperative to keep the flow rate of the carrier gas constant, as deviations disrupt the detection of chemical compounds.

BASIS™ controllers are fast, accurate, and small mass flow controllers from Alicat Scientific that are commonly used to deliver exacting inert gas flows. They provide the following benefits to GC applications: 

  • Stable, low-flow control: Even in low flow conditions, BASIS controllers provide ultra steady control.
  • Gas compatibility: BASIS can control nine pure gases: air, N2, O2, CH4, He, H2, Ar, CO2, N2O
  • Easy to integrate & use: Communicate via analog, RS-232, RS-485, or ModbusRTU.

 

Small mass flow controller BASIS by Alicat Scientific with quarter for comparison. Great performance in a small footprint.

Maintaining stable pressure control with fixed orifices

Gas chromatographs with fixed orifice valves require stable pressure control. A common solution is our OEM pressure controller (EPC-Series), which provides numerous benefits to GC applications, including:

  • Compact & easy to integrate: These compact controllers are easy to integrate into pre-existing setups, and can be customized to almost any flow rate, pressure condition, or speed required for GC applications.
  • High quantity: These are a good option for high-volume OEM applications, as they are sold in batches of 25 or more units.
  • Fast, versatile control: An EPC can be configured with either single proportional valves, dual proportional valves, or to control back pressure with control response times to 50 ms.

In addition, to use in gas chromatography applications, a single-valve EPC is ideal for regulating straightforward applications such as using a pressure regulator to knock down inlet pressure off a gas bottle, providing volumetric flow control against a calibrated orifice, or controlling stability in any desktop analyzer, lab in a box, reactor, or sample preparer.

Photo of EPC-Series

Single valve electronic pressure controller

Photo of Alicat EPCD-Series dual valve OEM electronic pressure controllers

Dual valve electronic pressure controller

Verifying gas chromatograph operation in-house

The flow rate of the carrier gas in the gas chromatograph is critical to the accurate performance of the instrument. An Alicat portable mass flow meter is an accurate and versatile device that is capable of verifying the performance of a GC, such as the flow rate of the carrier gas. It can be used to check mass flow, pressure, and volume measurement on the input and vent of the GC.

These meters offer numerous benefits including:

  • Fast, accurate, & repeatable: NIST-traceable accuracy of ±0.5% of reading or ±0.1% of full scale with <10 ms response times and a repeatability of ±(0.1% of reading + 0.02% of full scale).
  • Highly versatile measurement: One device can verify both the pressure and flow of 98+ gases across a wide 10,000:1 operating range to cover both capillary and carrier gas flows.
  • Easy integration into existing setups: RS-232 serial communications for data logging to any PC, PDA, or other device with serial terminal capability

The flow rate of the carrier gas in the gas chromatograph is critical to the accurate performance of the instrument. An Alicat portable mass flow meter is an accurate and versatile device that is capable of verifying the performance of a GC, such as the flow rate of the carrier gas. It can be used to check mass flow, pressure, and volume measurement on the input and vent of the GC.

These meters offer numerous benefits including:

  • Fast, accurate, & repeatable: NIST-traceable accuracy of ±0.5% of reading or ±0.1% of full scale with <10 ms response times and a repeatability of ±(0.1% of reading + 0.02% of full scale).
  • Highly versatile measurement: One device can verify both the pressure and flow of 98+ gases across a wide 10,000:1 operating range to cover both capillary and carrier gas flows.
  • Easy integration into existing setups: RS-232 serial communications for data logging to any PC, PDA, or other device with serial terminal capability.

    Conclusion

    Alicat has been working with customers on gas chromatography applications for over 25 years. Contact our applications engineers to find the best GC control or verification solutions for your process.

    FastTrack Ordering

    M/MC mass flow meters and controllers that ship in just 3-5 business days.
    CALIBRATION
    Standard or High Accuracy
    DISPLAY
    Monochrome, Color, or None
    PROTOCOL
    Analog, RS-232, RS-485, or Modbus RTU
    CONNECTOR
    MD8, Locking Industrial, DB9M, DB15
    FITTINGS
    NPT

    METER RANGES

    2 SCCM - 500SLPM

    CONTROLLER RANGES

    2 SCCM - 100SLPM

    Service and Support

    Whether it is time for your instrument’s annual recalibration or your instrument needs a repair or upgrade,
    you can fill out the Service Request Form below, email us, call us, or start a live chat session to get the service process started.